The Gun which saves 50% Paint for Aircraft Finishing and MRO

Yes you heard it. The magic painter gun can save you around 50% paint while painting aircraft. We all know that painting aircraft,helicopters and military aircraft is expensive. The finish required must be exceptional quality. Too much of paint or too little paint can have an impact of the performance of the aircraft. Hence the quality of refinishing is very important. Different aircraft require different amounts  of paint. The majority of aircraft are painted with a high HVLP system or a electrostatic gun system which is able to add a very thin, even layer of paint. Paint is generally applied in three layers: primer, base coast, top coat. It is the top coat that gives a plane its shiny appearance.

Prism has introduced a revolutionary painting gun known as the MAGIC PAINTER GUN SYSTEM for aircraft painting and MRO painting where the system does not use compressed air and the gun can sav you upto 50% paint. When compressed air is not used the issues associated with compressed air such as oil,moisture, humidity and high compressor maintenance required is eliminated. The finish achieved also is more superior in quality. Magic painter gun also uses warm dry air for painting which is ideal for the finest level of paint atomisation and elimination of moisture. Due to the warm dry air used, your paint drying is also accelerated to some extent. finish  achieved is very superior.

Highlights of the system include:

  • Paint savings upto 50%
  • Energy savings as it does not use compressed air
  • Transfer efficiency between 85-90%
  • Sprays paint at 4-7 PSI and 0.7 Bar
  • Temperature in air supplied by the gun is 45-60 degrees Celsius
  • Able to penetrate into grooves and crevices of the AIRCRAFT
  • Supplies warm dry air without any moisture and system does not use compressed air. Can be connected to your existing paint supply system. Better paint finish quality
  • No complex expensive electrostatic procedures and maintenance such as grounding or earthing
  • More paint savings leads to reduced VOCS
  • Warm dry air quickens drying time
  • Operator health safety is increased as there is no over spray
  • Cleaner greener environment

Magic painter system can be used on aircraft’s of any size, helicopters, military equipment aircraft’s, MRO painting hangars for refinishing etc.

What is a Side Draft Paint booth?

Side draft paint booth is when the air flow is towards the water curtain or the paint arresting filter from the side. Generally making a civil pit will not be necessary in a side draft paint booth making it affordable and inexpensive.

When can you use a side draft paint booth?

Side draft paint booth is used when the component has to be painted only on one side or moving on a conveyor.Example automotive components, shock absorbers and some consumer products,

Prism Bags BASF Germany Global Contract for Paint Booths

Prism surface coatings Bangalore has bagged a global contract from BASF Germany to supply all of its paint spray booths worldwide. This is an exclusive contract between Prism India and BASF Germany. Prism will be supplying paint booths across Europe, Thailand, japan , China , India etc.

Prism is a global manufacturer and supplier of complete Paint spray booths, Paint shop and powder coating plants/lines.

 

When Should You Use A Paint Booth With Baking/Drying System

Large sized components which are heavy or difficult to move or requires complex material handling systems to  transport from one chamber to another can benefit with a paint booth and drying system in the same chamber. This speeds up the drying and painting process. It consists of paint and bake modes which can go up-to 110 degrees Celsius. Special 3 axis platform which are pneumatic can be fitted inside the booth for better productivity and saves on repainting costs. Prism has installed many paint booth with drying systems which are energy efficient and gives you a faster ROI.

Applications can include rail coaches, locomotives, windmills, trucks, buses, excavators, construction machinery, power transformers and other large industrial components which are difficult to move.

Prism vs Other Paint Shop Suppliers around the world. Know the Difference

What makes us different is the question being asked time and again for the last 30 years by various customers around the world. Whether its a customer in Pune asking us what makes you different from other paint shop suppliers in Pune or a Delhi customer telling us that we already have so many paint shop suppliers in Delhi and why we must buy from you or the typical question we face from Europe, Italy or turkey is that why should we buy from India ?? Yes we have faced all these type of questions and today we are proud to announce we have installed 700 + lines/plants in over 25 countries.

Let us give you a glimpse as to how we are different and why should you consider us for a painting or a powder coating plant/line:

1) Prism is a 30+ year old company and has installed over 700+ plants worldwide for over 50 different types of applications which require different types of customization. With this our team is now capable of installing any time of painting or powder coating line for various types of industries/applications as the experience, technology , proven designs and plants running successfully over 15 years to 20 years has made our customers successful.
2) Prism is one among the few suppliers around the world which have 2 in house manufacturing units with quality control teams completely owned by Prism. This ensures fabrication quality, best construction methods, timely delivery and control over its manufacturing which leads overall performance and aesthetics of the plant.
3) All Prism Powder coating plants, Paint shops, Paint booths and Blast rooms are designed are expertly designed , engineered and manufactured with high quality steel, best brands of bought out components and each item is checked by our quality control team.
4) Prism front line team has a combined experience of 150 years of  project management, designing and installing Painting/ Powder coating plants worldwide. Our customers are guaranteed experienced individuals handling their projects.This is the trust our customers have on us.
5) With the acquisition of OMT Germany by Prism who has been the world leader in supplying complete powder and painting lines from Germany, you get proven designs, technology and the latest manufacturing methodologies from Germany. With this acquisition Prism offers its customers German engineering at Indian manufactured costs giving you cost advantage over other suppliers.
6) Our plants require very minimum maintenance compared to other suppliers and most of our installations run trouble free for over 15-20 years.
7) Our customers around the world can have access to Prism plants as we have a wide sales & service network.
8) Prism is one stop shop for all types of Painting lines. We offer complete powder coating lines , Painting lines , Paint spray booths, Drying curing ovens, Blast Rooms, CED coating lines , Shower tester booths, PTFE coating lines , Paint application equipment etc.